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Industry solutions

Parts, batch sizes and precision requirements differ widely between industries. SENWADI proposes a machine combination, workstation layout and cycle data per industry, so purchasing can calculate and engineers can implement.

Industry 1

Sheet metal fabricator - cutting, bending and welding line

Pain points: high-mix low-volume orders, tight lead times and difficulty hiring skilled staff. Laser cutting, CNC bending and laser welding are linked into one flow to cut handling and waiting.

Process stepRecommended machineKey figures
CuttingSD-LX exchange-table laser cutting machine3–20kW
BendingSD-PB / SD-HB press brakes±0.05mm
WeldingSD-LW / SD-LR laser welding3-10x faster
Get a complete line solution
Industry 2

Elevator manufacturing - long-part bending and door panel consistency

Pain points: long parts such as door panels and car walls tend to sag in the middle and vary in angle. The solution focuses on rigidity, crowning and synchronisation accuracy.

  • Tandem press brake for very long door panels and beams
  • Mechanical crowning: long parts do not sag in the middle
  • Matching laser cutting guarantees hole and contour accuracy on door panels
  • Robotic bending cells improve consistency in volume production
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Industry 3

Enclosures and cabinets - quick changeover for high-mix, low-volume work

Pain points: many specifications, small batches and frequent changeovers. High-accuracy bending and fast programming are needed to cut changeover downtime.

  • Multi-axis back gauge: complex enclosures formed in one pass
  • Graphical CNC programming for fast changeover
  • Handheld laser welding replaces TIG, with clean-looking welds
  • +/-0.05 mm accuracy, less fitting and rework
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Industry 4

General machinery - medium-thick plate cutting and structural welding

Pain points: thick plate, a high volume of structural welding and demanding weld quality. The solution focuses on high-power cutting and robotic welding.

  • 20 kW high-power laser cutting for efficient thick-plate processing
  • High-tonnage press brakes for structural parts
  • Robotic laser welding with stable beads
  • Supporting line with shearing / V-grooving machines
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Automation

Automated bending cell / flexible bending production line

For operations with tight labour, stable batches and demanding cycle times, upgrading a press brake into an automated cell that runs unattended.

  • Robotic bending cell - 6-axis robot + press brake + fixtures, automatic loading
  • Sheet material store / tower loading - multi-layer buffer, automatic sorting
  • Flexible bending production line - multi-station + MES integration, unmanned production
  • Quick changeover - programming + quick-change clamping, economical even in small batches
Enquire about an automated cell
8hUnattended run time
2-3 operatorsOperators saved per shift
StableCycle time and yield
ExpandableLine / MES integration